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Specific Energy Consumption Analysis Model and Its Application in Typical Steel Manufacturing Process

SUN Wenqiang , CAI Jiuju , DU Tao , et al

钢铁研究学报(英文版)

Theoretical minimum and actual specific energy consumptions (SEC) of typical manufacturing process (SMP) were studied. Firstly, a process division of a typical SMP in question was conducted with the theory of SEC analysis. Then, an exergy analysis model of a subsystem consisting of several parallel processes and a SEC analysis model of SMP were developed. And finally, based on the analysis models, the SEC of SMP was analyzed by means of the statistical significance. The results show that the SEC of typical SMP is comprised of the theoretical minimum SEC and the additional SEC derived from the irreversibility; and the SMP has a theoretical minimum SEC of 0.230 ton c.e. (coal equivalent) per ton steel and an additional SEC of 0.659 ton c.e. per ton steel, which account for 25.88% and 74.12% of the actual SEC, respectively.

关键词: steel manufacturing process;theoretical minimum specific energy consumption;additional specific energy consumption;actual specific energy consumption;specific energy consumption analysis;exergy analysis

Multi-Period Optimal Distribution Model of Energy Medium and Its Application

ZHANG Qi , TI Wei , CAI Jiu-ju , DU Tao , WANG Ai-hua

钢铁研究学报(英文版)

A mathematical model of optimal energy medium distribution in steelmaking process is formulated. In this model, three kinds of important energy mediums including byproduct gases, steam and electricity are considered, and the objective function accounts for both the change of generation and consumption of the byproduct gases and the demand of low (or middle) pressure steam and electricity for each period to maximize the benefit of products cost and minimize the consumption of energy. The results indicate that the optimal distribution scheme of byproduct gases, middle pressure steam, low pressure steam and electricity is achieved and case study shows that 6% of operation cost is reduced by using the proposed model comparing with the previous model.

关键词: energy medium , byproduct gas , multi-period , optimal distribution , energy saving

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